Navigating Growth and Sustainability: The Corrugated Boxes Market Outlook | FMI

demand for corrugated boxes 
demand for corrugated boxes 

Between 2023 and 2033, the global demand for corrugated boxes is forecasted to exhibit a steady compound annual growth rate (CAGR) of 4.3%. According to projections, the corrugated box business is predicted to grow from US$ 140.4 billion in 2023 to US$ 213.9 billion by 2033, indicating a significant growth in market valuation. This increasing trajectory, which is being driven by factors like the increase of online shopping, sustainability measures, and the demand for effective and secure packaging solutions, highlights the vital role of corrugated packaging in different industries, including e-commerce, food and beverage, and manufacturing.

Due to their superior value offer, flexible plastic packaging alternatives are a fierce competitor in the corrugated box market, making it difficult for manufacturers and retailers to expand. Because flexible packaging can reduce packaging weight, shipping and warehousing costs can be reduced and less storage space is needed. In addition to lowering overall package costs by 40%, the implementation of a flexible packaging system results in a noteworthy 62% reduction in greenhouse gas (GHG) emissions and a 50% reduction in landfill waste. This highlights the advantages that flexible plastic packaging offers in terms of cost and environmental friendliness.

The corrugated box industry is being propelled by the growing acceptance of online shopping in Central and Eastern Europe, as well as a growing emphasis on sustainability.

Nearly 80% of people in Central and Eastern Europe connect with corrugated boxes because they emphasize sustainability and eco-friendly materials. 77% of online shoppers favor sustainable corrugated packaging options, which reflects an increasing trend in customer demand for eco-friendly products.

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The growth of the corrugated box market is slowed by fierce competition from flexible plastic packaging Flexible packaging provides the best value for manufacturers and retailers. This is due to its ability to reduce packaging weight which results in reduced shipping and warehousing costs. Consequently, less space is needed for the packaging.

Digitalization is being implemented by Smurfit Kappa in the market for corrugated boxes through the development of a range of new products. The corrugated industry has been enriched by the introduction of digitalization by Smurfit Kappa, a renowned manufacturer of corrugated packaging solutions.

Graphic design customized for each client has produced various benefits, such as increased sales and greater flexibility. As well as developing new technologies and improving current ones, the company also looks forward to increasing its sustainability efforts. Innovations in these areas are driving the digitalization of paper-based packaging and creating substantial opportunities for the expansion of the corrugated box market.

Business Growth Drivers:

  1. E-commerce Boom: The rise of e-commerce has led to increased demand for packaging solutions like corrugated boxes to facilitate shipping and delivery of goods ordered online. The convenience and efficiency of corrugated boxes make them a preferred choice for businesses operating in the e-commerce sector.
  2. Sustainability Concerns: Corrugated boxes are considered environmentally friendly compared to other packaging materials like plastics. As sustainability becomes a crucial factor for consumers and businesses alike, there’s a growing preference for recyclable and biodegradable packaging solutions, driving the demand for corrugated boxes.
  3. Advancements in Printing Technologies: Technological advancements in printing have enabled manufacturers to produce corrugated boxes with high-quality graphics and branding, making them more appealing to consumers. This customization capability enhances the market appeal of corrugated boxes across various industries.
  4. Globalization and Trade: The expansion of international trade has increased the need for robust packaging solutions to ensure the safe transportation of goods across borders. Corrugated boxes offer durability and protection, making them indispensable in the global supply chain.
  5. Product Innovations: Continuous innovation in corrugated box design, such as lightweighting, moisture resistance, and enhanced stacking strength, has expanded their applications across diverse industries. These innovations cater to specific needs and requirements, driving market growth.
  6. Regulatory Compliance: Stringent regulations regarding packaging materials, especially in terms of safety and environmental impact, have favored the adoption of corrugated boxes. Compliance with regulatory standards enhances consumer trust and market acceptance.

Industry Restraints:

  1. Raw Material Costs: Fluctuations in the prices of raw materials, particularly paper and cardboard, can impact the production costs of corrugated boxes. Volatility in raw material prices can pose challenges for manufacturers in maintaining profitability and competitiveness.
  2. Competition from Alternative Materials: Despite the sustainability advantages of corrugated boxes, alternative packaging materials such as plastics and foams still pose competition in certain applications. Manufacturers must address the perception of these materials and differentiate corrugated boxes based on their environmental benefits.
  3. Supply Chain Disruptions: Disruptions in the supply chain, whether due to natural disasters, geopolitical tensions, or pandemics, can adversely affect the availability of raw materials and logistics for corrugated box manufacturers. Such disruptions may lead to delays in production and distribution, impacting market growth.
  4. Technological Disruptions: Emerging packaging technologies, such as 3D printing and bioplastics, pose a potential threat to traditional corrugated box manufacturing processes. Manufacturers need to stay agile and invest in research and development to stay competitive in the face of technological advancements.
  5. Market Saturation in Mature Regions: In mature markets, such as North America and Europe, the corrugated box market may face saturation, limiting growth opportunities. Manufacturers may need to explore emerging markets and diversify their product offerings to sustain growth.
  6. Environmental Concerns: While corrugated boxes are considered eco-friendly, concerns regarding deforestation and water usage in paper production can still impact consumer perceptions. Manufacturers need to address these concerns through sustainable sourcing practices and transparent communication.

The Major Key Payers Are:

  •          Mondi Group Plc
  •          Bee Packaging
  •          DS Smith Packaging Limited
  •          Oji Holdings Corporation
  •          Smurfit Kappa Group Plc
  •          International Paper Company
  •          others

Recent Developments by the Corrugated Box Industries

  • Mondi announced the addition of a new product, BCoolBox, to its sustainable e-commerce portfolio on 1st February 2021, which could include fresh produce and food. It is a packaging solution made up of a corrugated range with thermo-insulation that is might keep food cold without having to rely on external cooling. As per the company, this new solution is designed to keep stored commodities at a consistent temperature of fewer than 7 degrees for 24 hours.
  • International Paper completed the acquisition of two state-of-the-art corrugated box plants in Spain in March 2021. By acquiring this company, the company is likely to be able to enhance its capabilities in Madrid and Catalonia. Regarding EMEA, the corrugated box business is of strategic importance for the company. With a focus on fruit and vegetable packaging and e-commerce solutions, it offers high-quality packaging solutions in the industrial segment. The two businesses have been part of International Paper since April 1, 2021.

Innovative Products for Sustainable Packaging Solutions to Define the Market Position of Corrugated Box Manufacturers

In the corrugated cardboard box market, companies are actively pursuing the introduction of novel products, operational expansion, and strategic collaborations with fellow manufacturers. Moreover, key players in the custom corrugated boxes market are amplifying their manufacturing capacities, diversifying product lines, and extending their global reach. Prominent manufacturers within the corrugated box industry are additionally allocating efforts and investments towards research and development to drive innovation and bring new products to market.

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Key Segmentations

By Material Type:

  •   Virgin
  •   Recycled

By Board type:

  •   Single Face Board
  •   Single Wall Board
  •   Double Wall Board
  •   Triple Wall Board

By Grade type:

  •   Liner
  •   Fluting Medium

By Product Type:

  •   Slotted Box
  •   Folder Box
  •   Telescope Box
  •   Die-Cut Box

By End Use:

  •   Food
  •   Beverages
  •   Electricals & Electronics
  •   Healthcare
  •   Textiles & Apparels
  •   E-commerce
  •   Building & Construction
  •   Personal Care & Cosmetics
  •   Chemical & Fertilizers
  •   Others

About Future Market Insights (FMI)

Future Market Insights, Inc. (ESOMAR certified, recipient of the Stevie Award, and a member of the Greater New York Chamber of Commerce) offers profound insights into the driving factors that are boosting demand in the market. FMI stands as the leading global provider of market intelligence, advisory services, consulting, and events for the Packaging, Food and Beverage, Consumer Technology, Healthcare, Industrial, and Chemicals markets. With a vast team of over 5000 analysts worldwide, FMI provides global, regional, and local expertise on diverse domains and industry trends across more than 110 countries.

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About the Author

Ronak Shah

Associate Vice President at Future Market Insights is deeply committed to uncovering actionable insights for consumer and food and beverage players. She brings a unique blend of analysis, industry trends, and consumer behavior to put data into perspective.

What she makes out of data becomes a delight to read. She has authored many opinions, including for publications like Process Industry Informer and Spinal Surgery News, as she understands the market pulse and consumers' shifting preferences.

She likes to bring experts to a roundtable to weigh the impact of a trend on an industry. Catch up with her discussion on the impact of AI in packaging.

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