United States Flexible Plastic Packaging Industry to Reach US$ 45,161.7 Million by 2033 | FMI

United States Flexible Plastic Packaging
United States Flexible Plastic Packaging

In 2023, the United States is expected to witness flexible plastic packaging sales valued at US$ 34,937.9 million, with projections soaring to US$ 45,161.7 million by 2033. This period is anticipated to see sales expand at a compound annual growth rate (CAGR) of 2.6%. The upward trajectory highlights the enduring demand for flexible plastic packaging solutions across various industries, indicating their indispensable role in modern packaging ecosystems.

This growth reflects ongoing advancements in packaging technology, evolving consumer preferences, and the adaptability of flexible plastic packaging to meet diverse product requirements while ensuring convenience, sustainability, and cost-effectiveness.

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Business Growth Drivers:

  1. Consumer Demand for Convenience: Flexible plastic packaging offers convenience to consumers in terms of easy storage, handling, and transportation. This demand for convenience fuels the growth of the industry as manufacturers innovate to meet consumer needs.
  2. Sustainability Initiatives: With increasing awareness of environmental issues, there’s a growing demand for sustainable packaging solutions. Flexible plastic packaging manufacturers are investing in research and development to create eco-friendly alternatives, such as recyclable or biodegradable materials.
  3. Cost Efficiency: Flexible plastic packaging is often more cost-effective compared to traditional rigid packaging materials like glass or metal. Its lightweight nature reduces transportation costs and carbon footprint, contributing to its popularity among businesses.
  4. Customization and Innovation: Flexible plastic packaging allows for customization in terms of size, shape, and design. Manufacturers are constantly innovating to create packaging solutions that meet the unique requirements of different products, attracting businesses looking for tailored packaging options.
  5. Extended Shelf Life: Flexible plastic packaging offers excellent barrier properties, protecting products from moisture, oxygen, and contaminants. This capability extends the shelf life of perishable goods, reducing food waste and increasing the demand for flexible plastic packaging in the food and beverage industry.
  6. Technological Advancements: Advances in manufacturing technologies, such as improved printing techniques and material innovations, enhance the quality and functionality of flexible plastic packaging. These advancements drive growth by enabling manufacturers to produce high-quality, visually appealing, and functional packaging solutions.

Industry Restraints:

  1. Environmental Concerns: Despite efforts to develop sustainable alternatives, the use of plastic packaging still raises environmental concerns due to issues like pollution, littering, and marine debris. Regulatory pressures and consumer backlash against single-use plastics pose significant challenges to the industry.
  2. Recycling Infrastructure: The lack of adequate recycling infrastructure for flexible plastic packaging complicates efforts to improve sustainability. Limited recycling facilities and inconsistent recycling regulations across different regions hinder the widespread adoption of recyclable flexible packaging solutions.
  3. Regulatory Compliance: The flexible plastic packaging industry is subject to stringent regulations regarding safety, labeling, and material composition. Compliance with these regulations adds complexity and costs to the manufacturing process, affecting the profitability and competitiveness of companies in the industry.
  4. Competition from Alternative Materials: Alternative packaging materials, such as paper-based or compostable packaging, pose a competitive threat to flexible plastic packaging. Businesses may opt for these alternatives to align with sustainability goals or respond to consumer preferences, reducing the demand for traditional plastic packaging.
  5. Volatility in Raw Material Prices: Fluctuations in the prices of raw materials, particularly petroleum-based resins used in plastic production, impact the cost structure of flexible plastic packaging manufacturers. Sudden price increases can squeeze profit margins and disrupt supply chains, making cost management a significant challenge for industry players.
  6. Perception and Public Image: Negative perceptions surrounding plastic pollution and environmental damage affect the public image of companies associated with flexible plastic packaging. Brands face pressure to demonstrate their commitment to sustainability and responsible packaging practices to maintain consumer trust and loyalty.

Recent developments by leading players in the business are

  • In October 2023, Winpak Films, Inc., a division of Winpak Ltd, purchased around 44 acres adjacent to its existing facility in Senoia (in North America) for a potential future expansion.
  • In April 2023, Amcor Plc partnered with Tyson Foods, one of the most prominent food companies, to launch a more sustainable package for consumer products such as flexible films.
  • In April 2023, Berry Global Group Inc. announced the expansion of its leading film manufacturing facility in Lewisburg, Tennessee.

Key Players:

  • Amcor Plc
  • Constantia Flexibles
  • Berry Global Group, Inc.
  • Huhtamaki Oyj
  • Sonoco Products Company
  • InterFlex Group
  • Sealed Sir Corporation
  • Mondi Plc
  • Uflex Ltd.
  • Winpak Ltd.
  • Rengo Co. Ltd.
  • Transcontinental Inc.
  • ePac Holdings, LLC.
  • Glenroy, Inc.
  • ProAmpac LLC
  • Goglio SpA
  • Bryce Corporation
  • Printpack
  • American Packaging Corporation
  • SK microworks America, Inc.

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United States Flexible Plastic Packaging Industry Outlook by Category

By Product Type:

  • Pouches
    • Stand-up Pouches
    • Flat Pouches
  • Bags and Sacks
    • Retail Bags and Sacks
    • Jumbo Bags
    • Other Industrial Bags
  • Tubes
  • Sleeve Labels
  • Films and Wraps
    • Shrink Films
    • Stretch Films
    • Wrapping and Lidding Films

By Material:

  • Oil-based Polymers
    • Polyethylene
      • HDPE
      • LDPE
      • LLDPE
    • Polypropylene
      • BOPP
      • OPP
      • CPP
    • BOPET
    • PVC
    • Nylon
    • EVOH
    • Polystyrene
    • Others
  • Bioplastics
    • PLA
    • Starch-based Plastics
    • Bio-PET
    • Bio-PE
    • Others

By Packaging Type:

  • VSP
  • MAP
  • General Barrier

By End-use:

  • Consumer Packaging
    • Food
    • Meat, Poultry and Seafood
    • Snack Food
    • Ready-to-eat Meals
    • Frozen Food
    • Bakery and Confectionary
    • Fresh Produce
    • Dairy
    • Others
  • Beverages
  • Personal Care
  • Homecare
  • Pharmaceuticals
  • Others
  • Industrial Packaging

By Sub-region:

  • North East
  • South West
  • West
  • South East
  • Mid-West

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Future Market Insights, Inc. (ESOMAR certified, recipient of the Stevie Award, and a member of the Greater New York Chamber of Commerce) offers profound insights into the driving factors that are boosting demand in the market. FMI stands as the leading global provider of market intelligence, advisory services, consulting, and events for the Packaging, Food and Beverage, Consumer, Technology, Healthcare, Industrial, and Chemicals markets. With a vast team of over 400 analysts worldwide, FMI provides global, regional, and local expertise on diverse domains and industry trends across more than 110 countries.

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About the Author

Ronak Shah

Associate Vice President at Future Market Insights is deeply committed to uncovering actionable insights for consumer and food and beverage players. She brings a unique blend of analysis, industry trends, and consumer behavior to put data into perspective.

What she makes out of data becomes a delight to read. She has authored many opinions, including for publications like Process Industry Informer and Spinal Surgery News, as she understands the market pulse and consumers' shifting preferences.

She likes to bring experts to a roundtable to weigh the impact of a trend on an industry. Catch up with her discussion on the impact of AI in packaging.

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