Corrugated Equipment Market Grows on Automation, Sustainability, and Smart Manufacturing Innovations

The global corrugated equipment market is entering a period of robust growth, projected to expand from USD 266.6 million in 2025 to USD 379.7 million by 2035, representing a CAGR of 3.6% over the forecast period. As demand for corrugated packaging rises across e-commerce, retail, and food distribution, manufacturers and technology providers are investing heavily in advanced equipment such as rotary die-cutters, flexo-folder-gluers, and high-speed corrugators. These core technologies are the backbone of modern corrugated board production, driving efficiency, precision, and quality in packaging operations worldwide.

Early market value is largely supported by rotary die-cutting systems, which ensure precise, high-speed cutting, while flexo-folder-gluer machines improve finishing and reduce manual intervention. Over the next decade, high-speed corrugators with integrated digital monitoring, IoT sensors, and predictive maintenance tools will increasingly contribute to market growth. By 2035, hybrid systems that combine mechanical efficiency with smart digital controls are expected to dominate, reflecting the industry’s focus on operational efficiency, cost reduction, and scalable production capacity.

Technological Advancements Driving Market Expansion

Automation and digitalization are transforming corrugated equipment production. Advanced machinery allows simultaneous die-cutting, printing, and folding, reducing human error while increasing throughput. Sensors, quality monitoring systems, and real-time analytics enable manufacturers to optimize uptime and reduce waste, boosting both productivity and profitability. These technological upgrades, combined with energy-efficient motors and eco-friendly components, align with environmental regulations and the growing consumer demand for sustainable packaging.

In addition to operational benefits, modular and flexible equipment solutions are gaining traction. Manufacturers can now handle varying board types, sheet sizes, and short-run jobs more effectively, enhancing customization capabilities. Integration with digital printing systems allows rapid adaptation to branding requirements, supporting the growing demand for personalized packaging in the food, beverage, electronics, and pharmaceutical sectors.

Market Segmentation Insights

Among equipment types, non-HQ flexo machines dominate with a 38.5% share in 2025, favored for cost-effectiveness, simplicity, and suitability for standard printing needs in medium- to high-volume production. The food and beverages industry emerges as the largest end-use sector, contributing 36.9% of revenue, driven by high demand for hygienic, moisture-resistant, and structurally strong corrugated packaging.

Direct sales remain the primary distribution channel, accounting for 58.7% of market revenue, as manufacturers prefer close collaboration with equipment providers for tailored solutions, long-term service agreements, and co-development of production lines. Strategic partnerships and direct engagement facilitate faster response times, better performance alignment, and enhanced after-sales support.

Regional Growth and Opportunities

Asia-Pacific is the largest manufacturing hub for corrugated equipment, driven by cost advantages, high production volumes, and booming e-commerce. China, growing at a CAGR of 4.9%, dominates the regional market with over 45% of installations in 2023, benefiting from rapid industrial expansion and technology upgrades in folder gluers, die cutters, and flexo printers. India, at 4.5% CAGR, is witnessing accelerated adoption of semi- and fully automated systems for food, beverage, and e-commerce packaging, with domestic manufacturers like EDI, Maheshwari Machinery, and Hindustan Flexo investing in energy-efficient solutions.

Europe shows steady demand, with Germany at 4.1% CAGR, driven by stringent packaging standards, high-quality printing needs, and sustainability regulations. Local players focus on precision engineering, multi-color printing, and automation, supported by investments from global companies such as Bobst, BHS Corrugated, and Emba Machinery. The UK grows at 3.4% CAGR, adopting flexible, high-precision machinery for short-run and customized packaging, while the USA, with 3.1% CAGR, emphasizes modular systems, digital monitoring, and energy-efficient operations, particularly for e-commerce and cold-chain logistics.

Competitive Landscape and Key Players

The market is a mix of global machinery leaders and specialized regional suppliers. BHS Corrugated, Bobst Group, Mitsubishi Heavy Industries, and Barry-Wehmiller lead with high-speed, fully automated production lines integrating printing, converting, and material handling. Mid-sized players such as Sun Automation, Simon Corrugated Machinery, MPS Systems, Mark Andy, OMET, and Walco focus on modular, customizable solutions tailored for small-to-medium manufacturers seeking productivity without extensive capital investment.

Innovation is central to competition, with companies emphasizing inline printing, automated die-cutting, predictive maintenance, and energy efficiency. Strategic partnerships and regional expansions enable broader market penetration and after-sales support. The integration of Industry 4.0-enabled technologies ensures continuous improvement, allowing manufacturers to remain competitive in a rapidly evolving packaging landscape.

Drivers, Challenges, and Market Trends

The market is propelled by the global shift toward sustainable, cost-efficient packaging, the need for high-quality output, and the growth of e-commerce and consumer goods sectors. Automation and digital controls enhance speed, reduce waste, and enable real-time process optimization. Meanwhile, rising adoption of eco-friendly, lightweight, and recyclable corrugated materials aligns with regulatory mandates and consumer preferences.

Challenges include the high capital cost of advanced machinery, the need for skilled operators, and regional disparities in technology adoption. Opportunities exist in developing ready-to-use, modular, and customizable equipment for emerging markets, supporting the rising demand for packaging solutions that are both sustainable and flexible.

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About the Author

Nikhil Kaitwade

Associate Vice President at Future Market Insights, Inc. has over a decade of experience in market research and business consulting. He has successfully delivered 1500+ client assignments, predominantly in Automotive, Chemicals, Industrial Equipment, Oil & Gas, and Service industries.
His core competency circles around developing research methodology, creating a unique analysis framework, statistical data models for pricing analysis, competition mapping, and market feasibility analysis. His expertise also extends wide and beyond analysis, advising clients on identifying growth potential in established and niche market segments, investment/divestment decisions, and market entry decision-making.
Nikhil holds an MBA degree in Marketing and IT and a Graduate in Mechanical Engineering. Nikhil has authored several publications and quoted in journals like EMS Now, EPR Magazine, and EE Times.

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