The global highway maintenance market is set for a decade of robust growth, projected to increase from USD 8.8 billion in 2025 to USD 13.3 billion by 2035, registering a steady CAGR of 4.2%, according to the latest industry forecast. This expansion reflects rising government investment in infrastructure modernization, increasing vehicle traffic, and growing demand for efficient, long-lasting maintenance solutions.
The industry is witnessing both technological evolution and market restructuring, where established players are adopting advanced materials and monitoring systems, while new manufacturers are entering with cost-efficient, automated, and region-specific maintenance technologies.
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Market Growth Overview
Between 2020 and 2024, the highway maintenance market transitioned through its early adoption phase, expanding from USD 7.2 billion to USD 8.8 billion as pilot projects tested innovative materials, resurfacing techniques, and predictive repair technologies. By 2025, full-scale implementation across highways and arterial roads began, supported by stronger government-private collaborations.
From 2025 to 2030, the sector is expected to experience a scaling phase fueled by expanded funding and scheduled maintenance programs. By 2030, the market is forecast to surpass USD 10.4 billion, and during the 2030–2035 consolidation phase, it will mature to USD 13.3 billion as leading contractors strengthen their portfolios and smaller service providers consolidate through mergers or partnerships.
Why the Highway Maintenance Market is Growing
The growth of the highway maintenance market is driven by three primary factors:
- Increased road infrastructure investment – Nations are upgrading roadways to ensure safety and durability under growing traffic loads.
- Lifecycle management and modernization – Preventive and predictive maintenance techniques are extending road longevity and optimizing costs.
- Technological innovation – Smart monitoring, data analytics, and automated repair systems are redefining maintenance efficiency.
Governments across North America, Europe, and Asia-Pacific are prioritizing highway upkeep to prevent deterioration and reduce accidents. At the same time, public-private partnerships (PPPs) are fostering new business models for continuous maintenance, paving the way for emerging service providers to scale operations.
Segment Insights: Road Surface Repair and Resurfacing Leads with 46.8% Share
The Road Surface Repair and Resurfacing segment is projected to account for 46.8% of total market revenue in 2025, making it the largest category. Growing vehicle density and traffic volumes have intensified demand for high-performance road surfaces. Preventive maintenance strategies and advanced resurfacing materials—such as polymer-modified asphalt and eco-friendly binders—are driving segment growth.
Manufacturers are introducing mechanized resurfacing systems that reduce project timelines and improve road quality, attracting both established infrastructure firms and regional players aiming to expand their service portfolios.
Outsourced Maintenance Contracts Dominate with 58.1% Share
By contract type, outsourced maintenance contracts are expected to capture 58.1% of total market revenue in 2025. Governments and highway authorities increasingly prefer outsourcing maintenance to specialized service providers for better technical efficiency and cost predictability.
This trend has opened opportunities for emerging contractors and equipment suppliers to collaborate with established players such as Colas Group, AECOM, and Eurovia in multi-year framework agreements focused on performance-based outcomes.
National Highways Lead by Highway Type
National highways are forecast to account for 54.6% of total revenue in 2025, supported by growing intercity connectivity, trade routes, and logistics networks. High traffic volumes from commercial transport necessitate frequent resurfacing and repair cycles.
Countries like China (CAGR 5.7%) and India (CAGR 5.3%) are investing heavily in upgrading national highways, deploying automated equipment and long-lasting materials to reduce lifecycle costs. Meanwhile, mature markets such as Germany (CAGR 4.8%), the UK (CAGR 4.0%), and the U.S. (CAGR 3.6%) continue to emphasize sustainability, road safety, and digital monitoring integration.
Regional Outlook: Asia-Pacific Leads Global Expansion
The Asia-Pacific region, led by China and India, is emerging as the fastest-growing market, driven by massive infrastructure development and expanding road networks. In China, demand is shaped by government-led modernization initiatives, while India’s focus on national and state highway rehabilitation supports rising adoption of maintenance machinery and materials.
In contrast, North America and Europe maintain leadership in advanced equipment usage, automation, and environmental compliance, with key players introducing IoT-enabled monitoring systems and eco-friendly resurfacing solutions to meet sustainability goals.
Competitive Landscape: Innovation and Expansion Define Market Dynamics
The global highway maintenance market features a mix of multinational engineering firms and emerging regional contractors. Leading companies include Colas Group, AECOM, Amey plc, Balfour Beatty, Eurovia, Ferrovial Services, Fluor Corporation, Galfar Engineering, Galliford Try, Graham Construction, Interserve Group, Jacobs Engineering, Kier Group, Skanska AB, and Tarmac.
These companies are integrating smart road monitoring, predictive maintenance software, and sustainable materials into their operations. New entrants and local manufacturers are focusing on automated resurfacing equipment, cost-efficient repair solutions, and localized service models, allowing them to gain traction in developing economies and compete effectively with established contractors.
Innovations such as recycled asphalt technologies, robotic repair systems, and AI-driven pavement analytics are setting new benchmarks for safety, speed, and cost efficiency. The collaboration between global engineering leaders and regional suppliers is expected to accelerate the adoption of these technologies, reinforcing the market’s long-term growth potential.
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Conclusion
The highway maintenance market is transitioning from reactive repair to predictive, data-driven infrastructure management. With a projected value of USD 13.3 billion by 2035, the industry is becoming a cornerstone of sustainable transport infrastructure worldwide.
As both established and emerging manufacturers invest in innovation, automation, and smart maintenance systems, the global highway network is set to become safer, more durable, and better equipped for the next generation of mobility and logistics demands.
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