The United States blister packaging market is on an upward trajectory, with sales estimated to reach USD 6.6 billion in 2025 and projected to hit USD 8.5 billion by 2035.
With a forecasted CAGR of 1.6% between 2025 and 2035, the industry continues to see steady expansion, following a revenue of USD 6.4 billion in 2024. Year-over-year growth for 2025 is expected to reach 1.4%, driven primarily by the surging demand in the pharmaceutical sector.
Blister packaging has gained significant traction in the USA due to its superior product protection, extended shelf life, and enhanced convenience. The packaging method is widely utilized across various industries, including pharmaceuticals, consumer goods, food, and industrial applications. However, the pharmaceutical sector remains the dominant end-user, contributing to the majority of blister packaging sales.
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Growing Demand and Key Trends
- Pharmaceutical Industry Dominance – The increasing consumption of prescription medications has positioned the pharmaceutical industry as the primary driver for blister packaging demand. With stricter regulatory requirements, the need for tamper-evident, child-resistant, and sterilized packaging solutions is growing rapidly.
- Sustainability Initiatives – Eco-friendly materials and recyclable blister packaging solutions are gaining momentum as companies strive to reduce their carbon footprint and comply with evolving environmental regulations.
- Advancements in Barrier Protection – Innovations in high-barrier films and coatings are enhancing moisture, oxygen, and light protection, ensuring product safety and extended shelf life.
- Increased Automation in Packaging – Automation and smart packaging technologies are revolutionizing the industry, improving efficiency, reducing costs, and enhancing packaging security.
Market Restraints
Despite steady growth, the USA blister packaging market faces some challenges, including:
- Stringent Regulatory Standards – Compliance with the FDA and other regulatory agencies requires continuous innovation and adaptation.
- Material Costs and Sustainability Concerns – The rising cost of raw materials and the need for sustainable alternatives may impact production expenses and profitability.
- Competition from Flexible Packaging – The increasing preference for flexible packaging solutions presents a challenge to traditional blister packaging formats.
Key Driving Factors
- Rising Prescription Drug Usage – With an aging population and a growing number of chronic illnesses, the demand for prescription medications continues to climb, further fueling the need for blister packaging.
- Focus on Patient Safety and Compliance – Unit-dose packaging formats ensure accurate dosing and improve medication adherence, making them highly popular among consumers and healthcare providers.
- Technological Innovations – Advancements in blister packaging machinery, digital printing, and smart packaging features are transforming the industry landscape.
- Expansion in Over-the-Counter (OTC) Medications – The growing self-medication trend has led to an increase in OTC drug sales, further boosting blister packaging adoption.
Competitive Landscape
The USA blister packaging market is highly competitive, with key industry players focusing on strategic partnerships, product innovations, and sustainable solutions to maintain their market position. Leading companies are investing in research and development to enhance packaging efficiency and meet evolving consumer and regulatory demands.
Recent Industry Developments in the USA Blister Packaging Market
ProAmpac, a major flexible packaging company, will acquire Gelpac, a high-performance paper and poly product manufacturer, in March 2024. This strategic acquisition strengthens ProAmpac’s ability to serve high-growth areas, particularly pharmaceuticals, by expanding its product portfolio and manufacturing capacity.
Key Players of the USA Blister Packaging Industry
- Amcor PLC
- Smurfit WestRock
- Constantia Flexibles GmbH
- Sonoco Products Company
- DuPont de Nemours, Inc.
- Klöckner Pentaplast Group
- Tekni-Plex, Inc.
- Blisterpak, Inc.
- Honeywell International Inc.
- VisiPak
Key Segments of the USA Blister Packaging Industry
By Material Type:
In terms of material type, the industry is divided into below plastic, aluminum, paper & paperboard, and others. Further plastics are classified as polyvinyl chloride (PVC), polyethylene terephthalate (PET), polyethylene (PE), and others.
By Product Type:
In terms of product type, the industry is segregated into clamshell and carded.
By Technology Type:
By technology type, the market is divided into cold forming technology and thermoforming technology.
By End Use:
The market is classified by end use such as food, pharmaceutical, veterinary & nutraceutical, medical devices, electronics & electrical, industrial goods, and consumer goods.
By Sub-Region:
Key countries of Northeast, Southwest, West, Southeast, and Midwest have been covered in the report.
About Future Market Insights (FMI)
Future Market Insights, Inc. (ESOMAR certified, recipient of the Stevie Award, and a member of the Greater New York Chamber of Commerce) offers profound insights into the driving factors that are boosting demand in the market. FMI stands as the leading global provider of market intelligence, advisory services, consulting, and events for the Packaging, Food and Beverage, Consumer Technology, Healthcare, Industrial, and Chemicals markets. With a vast team of over 400 analysts worldwide, FMI provides global, regional, and local expertise on diverse domains and industry trends across more than 110 countries.
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